Qingdao Kaijie Heavy Industry Machinery Co., Ltd.  

Product Name: Steel, Iron, Aluminum, Copper Lost Foam Process EPC Processing Equipment Model NO.: KJ24 Certification: CE, ISO 9001:2008 Standard: GOST Machining Tolerance: +/-0.01mm Coating: Water Surface Roughness: Ra0.05 Surface Treatment: Sand Blast Casting Form Usage Count: Permanent Casting metal: Cast Iron Casting Form Material: metal Casting Method: Sand Casting Color: Customer's Request Capacity: 50-300tons/ Day or Customized Inspection: by Third Party Design: Free Function: Produce metal Casting Parts Voltage: 380-450V Power: Customized Warranty: 12 Months Dimension: Customized Name: Lost Foam Casting Equipment Trademark: Kaijie Transport Package: Plywood Case or Customers's Request Specification: customer's demands Origin: Qingdoao, China HS Code: 8454309000 Product Description General DescriptionLost Foam Process(EPC) processing equipment with price is used to produce various castings such as cylinder head, complicated pipe fittings, shell, housing, engine block etc.The castings produced by our lost foam castings are available in various industries, such as engineering machinery, textile machinery, building automobile production etc.Lost Foam Process(EPC) processing equipment with priceis agreen and environmental casting method. The process is assembling the foam patterns which has same size and shape with casting into cluster, after coating and drying, embedded into the dry sand and compacted by vibration table, the pouring under negative pressure to decompose the pattern, after solidification -the casting is formed.Characteristics/Advantages of Lost Foam Process(EPC) processing equipment with priceBe with advanced technology in casting industryBe available for various material casting including steel, iron, aluminum, copper and so on.Be with better effect of the complex casting.Be available for big, medium and small size castings.Be with high precision casting, accurate shape and sizeBe with high productionBe with low cost, easy to learnYour concernsCapacity:Customized according to you need, 3000t/5000/t etcFloor space:According to your capacityDegree of automation:full-automatic, semi-automatic etcRaw material of casting:grey iron, ductile iron, aluminum alloy, steel or othersOne-stop services:from design, quotation, production, installation, train your workers until qualified casting productsComplete equipments line:offer complete casting line from the very beginning mould production to the end qualified productsCompany:manufacturerProcedurePre-expansion ---- Molding ---- Assembly ---- Coating ---- Mold filling ---- Casting ---- DemoldingMain processing areaTo finish acomplete casting process, there are three main process area. They are called White area, Yellow area and Black area.1. White area Function, Procedure and Main equipmentFunction:This area is mainly used to form the foam mold.Procedure:Mold production (Pre-foaming ---- Aging storehouse ---- Moulding ---- Drying) ----- Assembly into clusterMain equipment :a) Pre-foaming machineb) Aging storehousec) Molding machined) Cutting table, assembly tablee) Automatic binding machine etc 2.Yellow area Function, Procedure and Main equipment pictureFunction:This area is mainly used to coat and dry the foam molding cluster.Procedure:First time coating ---- First time drying ---- Second time coating ---- Second time dryingMain equipment :a)Coating mixer and agitator tankb) Drying tunnel kilnc) Electric heating, steam heating etc3.Black area Function, Procedure and Main equipment pictureFunction:This area is the main part in alost foam casting production line. The main function is to form the metal casting. This part includes Smelting area, Molding area, Pouring area, Fettling area, Sand processing area.Procedure:Molding ---- Pouring molten iron ---- Demolding ---- Fettling ---- Sand processingMain equipment:a)Furnace etc.b)Flask, sand bunker, sand raining feeder, vibration table etc.c)Negative pressure system etc.d)Fettling machine etc.e)Shakeout grate, vibrating sieving conveyor, chain elevator, cooling equipment, belt elevator, bunker, dust remover etc.Some machine picturesFor more details about Lost foam casting equipment line, pls contact us directly. We will send you more data, pictures, videos and so on for your reference.Advantages of lost foam:-without limits- Lost Foam produce complex geometry castings very easily-dimension accuracy-High dimensional accuracy and low tolerances-weight reducing-Lost foam enables the creation of thin-walled ,filigree cast parts ..-less machining- Lost Foam is done without acore and without burrs so that there is almost no subsequent finishing work-optically"1A"- Superior surface quality-environmentally friendly- Energy efficient casting process with low emissions and closed mould material circulation-Cost efficient- Economically efficient casting process for prototypes and series casted parts.Usages of lost foam casting line:The lost foam casting line is widely used in engineering machinery, automibile, automibile parts, aviation, high speed railway, electricity generation,cement, textile machinery, sanitary plumbing, building etc to produce traction seat, engine block, cylinder head, bent axle, flywheel housing, arm beam, reducer housing, engineering machinery supporting seat, water pump housing and so on.Packing and shipping:Packing :plywood case or customer's demandsShipping :By sea or multimodal transportCompany's information:Qingdao kaijie Heavy Industry Machinery Co., Ltd is located in the beautiful coastal city Qingdao-Jiaozuo city. Our plant covers 22,000 square meters, construction area is 10,000 square meters. Registered capital is RMB20 million and employees are more than 110, containing more than 30 technicians. Our annual production value is up to 60million. After hardworking, reform and innovation, Qingdao Kaijie heavy Industry Machinery Co., Ltd has developed the leader in China's casting equipment area. We are expert in producing Vmethod production line, lost foam production line, foundry ladle, ladle heater, dust removal equipment, electric flat car, cupola furnace and furnace batching feeding system.Company Unique advantages/serviceTrial product:We have specialized laboratory for vacuum process casting, lost foam casting, foundry ladle and other products.Project design:We customize the suitable casting production line with the optimized design, the reasonable process, the cost effective investment and the cheapest operation cost.Pre-sale service:We make an active communication with customer, inquiring about the customer's product, output, workshop situation, production status, the requirements and ideas, providing perfect technology and business suggestions and designing the most reasonable production plan.Mid-sale service: At the same time of manufacturing equipment, technology training to related staffs is done. The training contains the technology operation, installation, debugging, explaining the work principles, structure, maintenance and other announcements to guarantee the customer can produce the soundness castings efficiently.PRODUCT DISPLAY:Why choose us*** Has astrong team of expert to support*** Free production line APQP*** Responsible service system*** With much experience in supply a complete line design and manufactureFAQ:1. Q: Are you atrading company or manufacturer? A: manufacturer2. Q: Why we purchase the product from your company? A: We are the cooperative partner of China LFC and VPC technological Society, so you not only buy our equipment, but also the technology .We will design the suitable casting line according to your real situation to guarantee you produce the soundenss product with the most economical equipments.3. Q: How about the after-sale service? A: the euqipment warranty time is one year, but the technology warranty period is lifelong.4. Q:what is your payment terms: A: usually 30% T/T as deposit +70% T/T after finishing and before shipment or 100% L/C at sight .We welcome you visit our company and expect your cooperation .Any question, please feel free to contct usManager: Carol FengTel :+86 13687696288/ +86-532-86239667Website: www.qdkaijie.com